Process Engineering Reference Sheets by MyEngineeringTools.com
THE CALCULATORS

Feedback Control System Design for Thermal Processes

Proportional control system design for heat exchanger temperature regulation using PLC implementation.

📖 Need the theory? Read the methodology, assumptions, and equations in the full reference guide.
Read Feedback Control System Design for Thermal Processes Guide →

1. Define Input Parameters

2. Engineering Output

Time constant (tau)
- s
Control error (e)
- °C
Controller output (m_out)
- %

Need this calculation offline?

Download Offline Excel Calculation

Context & Assumptions

This reference sheet details the design of a proportional (P) feedback controller for a thermal process, specifically a stirred-tank heat exchanger. The methodology calculates the system time constant from physical plant parameters and determines the controller output signal to regulate temperature. This approach is foundational for PLC-based control loops in process engineering where maintaining a stable process variable is critical for efficiency and safety.

Understand the Engineering Principles

Review the step-by-step derivations, typical industrial limits, and scale-up rules.

Looking for more tools?

Explore our full library of interactive Process Engineering calculators.

View the Calculator Index