Reference ID: MET-0AE3 | Process Engineering Reference Sheets Calculation Guide
Introduction & Context
Super-critical fluids (SCFs) are widely used as green solvents in extraction, reaction, and particle-formation processes. Determining whether the operating temperature and pressure place a pure fluid above its critical point is the first step in every process design: only then can the fluid exhibit the liquid-like densities and gas-like diffusivities that make SCF technology attractive. This reference sheet provides the algebraic criteria and dimensionless ratios used to verify that carbon dioxide (or any other pure solvent) is in the super-critical regime.
Methodology & Formulas
Convert Celsius to absolute temperature
\[T_{\text{K}}=T_{^{\circ}\text{C}}+273.15\]
Form dimensionless ratios
\[
\frac{T}{T_{\text{c}}}=\frac{T_{\text{K}}}{T_{\text{c,K}}}
\quad\text{and}\quad
\frac{P}{P_{\text{c}}}=\frac{P_{\text{abs}}}{P_{\text{c}}}
\]
Start with a variable-volume view-cell and a high-precision syringe pump.
Load the blend at a sub-critical density and ramp temperature in 2 °C steps while recording pressure.
Plot P vs. T; the inflection where (∂P/∂T)ρ becomes discontinuous flags the vicinity of the critical point.
Fine-tune by approaching at constant T in 0.1 MPa increments until meniscus disappearance/reappearance is observed; the average of the two values gives Tc within ±0.3 °C.
Confirm by measuring the critical opalescence intensity with a fiber-optic probe; the intensity peak should coincide with the inflection point.
Always verify with a second sample to rule out impurities that can shift Tc by several degrees.
For quick screening use Peng-Robinson with binary interaction parameters (kij) fitted to VLE data at 0.8–1.2 Tc.
If the entrainer is polar (ethanol, water), switch to PSRK or VTPR; both handle hydrogen bonding more reliably.
Above 15 MPa, PC-SAFT with 2B association scheme reduces deviation in ρ to <1 % compared to 4 % for PR.
Always validate at two compositions bracketing your plant range; a single kij tuned at 5 mol % can over-predict Pc by 0.4 MPa at 10 mol %.
Base margin on instrument uncertainty plus feed variability.
If your plant thermocouples are calibrated to ±1 °C, set the interlock 3 °C below Tc to cover 3σ drift.
Add another 2 °C if the solvent is recovered and recycled; trace accumulation of light hydrocarbons can depress Tc by up to 1.5 °C per 0.1 wt %.
Keep the reactor pressure ≥1.15 Pc at the chosen margin temperature to avoid two-phase flow that can foul the compressor.
CO2 acts as a light impurity, lowering both Tc and Pc.
At 2 mol % CO2 in ethanol, Tc drops ~1.2 °C and Pc drops ~0.25 MPa.
The shift is nonlinear; from 2 to 5 mol % the additional Tc depression is only 0.7 °C.
Vent the receiver headspace or run a 5 min N2 purge between batches to keep CO2 below 0.5 mol % and avoid re-optimizing the entire temperature profile.
Worked Example: Verifying Super-critical CO2 for a High-pressure Extraction
A specialty-chemicals plant plans to use carbon-dioxide as a solvent for continuous extraction of plant-based antioxidants. Before the detailed column design, the process engineer must confirm that the operating temperature and pressure place CO2 well into the super-critical region so that solvent power remains high while surface tension is negligible.
Knowns
Critical temperature of CO2: 31.1 °C
Critical pressure of CO2: 7.4 MPa
Specific gas constant for CO2: 188.9 J kg-1 K-1
Proposed operating temperature: 45.0 °C
Proposed operating pressure: 10.0 MPa
Step-by-Step Calculation
Convert the critical temperature to kelvin: \(T_c = 31.1 + 273.15 = 304.25\ \text{K}\).
Convert the operating temperature to kelvin: \(T_{op} = 45.0 + 273.15 = 318.15\ \text{K}\).
Because both \(T_r > 1\) and \(P_r > 1\), the state is super-critical.
Estimate the ideal specific volume with the ideal-gas relation:
\[v_{ideal} = \frac{R\ T_{op}}{P_{op}} = \frac{188.9 \times 318.15}{10.0 \times 10^6} = 0.006\ \text{m}^3\ \text{kg}^{-1}\]
Final Answer
At 45.0 °C and 10.0 MPa, CO2 is in the super-critical state (reduced temperature 1.046, reduced pressure 1.351) with an ideal specific volume of 0.006 m3 kg-1. The chosen conditions are therefore suitable for the intended super-critical extraction process.
"Un projet n'est jamais trop grand s'il est bien conçu."— André Citroën
"La difficulté attire l'homme de caractère, car c'est en l'étreignant qu'il se réalise."— Charles de Gaulle